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Titanium material using application areas
Immersion anode(Ti/Cu,Zr/Cu,Stainless steel /Cu...) advantages
The performance of stainless steel
The performance of Titanium
Titanium Screws & Nuts
The performance of the non-ferrous metals nickel, tantalum, niobium and uses
Application of Titanium Cathode Plate in electrolytic and hydrometallurgical industry.
Titanium Seamless Tube

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What are the characteristics of titanium seamless tube?

Compared with other metal materials, titanium alloy  seamless tube has the following advantages :1.High specific strength (tensile strength/density) (see figure). The tensile strength can reach 100 ~ 140kgf/mm2, and the density is only 60% of steel.2.The medium temperature strength is good, the use temperature is several hundred degrees higher than the aluminum alloy, at medium temperature can still maintain the required strength, can work at 450 ~ 500℃ temperature for a long time.3. good corrosion resistance, the surface of titanium in the atmosphere immediately formed a uniform and dense oxide film, has the ability to resist the erosion of a variety of media.In general, titanium has good corrosion resistance in oxidizing and neutral media, especially in seawater, wet chlorine and chloride solutions.However, the corrosion resistance of titanium is poor in reducing media, such as hydrochloric acid and other solutions.  4. Titanium alloys with good low temperature performance and very low interstitial elements, such as TA7, can maintain a certain plasticity at -253℃. 5. low elastic modulus, small thermal conductivity, no ferromagnetism.钛无缝管

Seamless titanium tubes are widely used

Seamless titanium tubes are widely usedTitanium tube has the advantages of light weight, high strength and superior mechanical properties.Widely used in heat exchange equipment, such as tube heat exchanger, coil heat exchanger, serpent tube heat exchanger, condenser, evaporator and pipeline, etc.Titanium tube according to the use of requirements and performance of the different implementation of two national standards: GB/T3624-1995GB/T3625-1995.TA0, TA1, TA2, TA9, TA10BT1-00, BT1-0 GR1, GR2Diameter Φ4 ~114mm wall thickness Δ0.2 ~4.5mm length within 15mSeamless titanium tubes are made of extrusion process, and welded titanium tubes are welded after sheet crimp.Generally seamless titanium tube wall thickness is relatively small, the caliber is also relatively small.1. Seamless Titanium Tube.High strength.Titanium alloy has very high strength, its tensile strength is 686-1176MPa, and the density is only about 60% of steel, so the specific strength is very high.2. Seamless titanium tube has high hardness.The hardness HRC of titanium alloy (annealed state) is 32 -- 38.3. Low elastic modulus of seamless titanium tube.The elastic modulus of titanium alloy (annealed state) is 1.078×10-1.176×10MPa, about half of that of steel and stainless steel.Standard: ASTM B337, ASTM B338, ASTM B338 B861Seamless titanium tube:Diameter: O.D6-108mmWall thickness: 0.5 8 mmLength: 15000mm maximum4. Excellent high and low temperature performance.Seamless titanium tube at high temperature, titanium alloy can still maintain good mechanical properties, its heat resistance is much higher than that of aluminum alloy, and the working temperature range is wide, the new type of heat resistant titanium alloy working temperature can reach 550-600 ℃;At low temperature, the strength of titanium alloy is increased than at room temperature, and has good toughness, low temperature titanium alloy at -253℃ can also maintain good toughness.5. Seamless titanium tubes have strong corrosion resistance.Titanium in the air below 550℃, the surface will quickly form a thin and dense titanium oxide film, so in the atmosphere, sea water, nitric acid, sulfuric acid and other oxidizing media and strong alkali, its corrosion resistance is better than most stainless steel.

Is the future development potential of titanium and titanium alloy high-end products greater?

There are more than 160 titanium alloy manufacturers in China. There are few enterprises with good independent research and development ability, high product technical content and excellent brand characteristics. Most of them are concentrated in the middle and low-end fields, especially the low-end market with excess capacity and fierce competition.China's petrochemical, aerospace, electric power, Marine engineering and other industries continue to have strong demand for high-end titanium alloy products, and the market demand for titanium alloy is shifting from the low-end to high-end fields.However, the number of high-end titanium alloy production enterprises is small and the market supply is insufficient.At present, only 10% of China's titanium alloy products are applied in the high-end field, while 50% of the titanium alloy products in the United States are applied in the high-end field.With the development of large aircraft and continuous upgrading of military aircraft, the demand for titanium alloy in aviation industry will continue to increase.From the perspective of the import unit price of China's titanium alloy products in 2018, the import unit price is much higher than the export unit price, indicating that China's high-end titanium alloy products are in short supply and the market relies on imports.The industry needs to continuously improve the ability of r&d and innovation, improve product performance, develop new functional products and accelerate the pace of import substitution in the high-end titanium alloy market.In 2017, China's titanium production was about 33 million tons, and in 2018 the industry's output declined.Under the influence of weak market demand, high port inventory and unoptimistic economic situation, the operating rate of large enterprises in China's titanium alloy industry was better in 2018, while small enterprises were cautious in resuming production, and the overall output of the industry declined.With the increase of market demand for high-end titanium alloys in China, large enterprises with higher technical level have greater development potential in the future.According to industry analysts said the growing importance of the national policy for high-tech industry, aerospace, shipbuilding, Marine engineering, domestic transportation, military areas such as the growing demand for high-end materials, high-end titanium alloy production strategy is of great significance, titanium industry to adjust product structure, the shift to high-end fields become inevitable trend.Therefore, the titanium alloy industry will have increasingly high technical requirements for production enterprises. Only by constantly improving the core competitiveness of enterprises can they achieve further development. In the future, the technical barriers to enter the titanium alloy industry will continue to increase.According to the 2019-2023 titanium alloy industry market in-depth research and investment forecast analysis report, the global titanium alloy production capacity is mainly concentrated in China, the United States, Russia, Japan and other countries, in 2010, China surpassed the United States to become the world's largest producer of titanium alloy.American titanium alloy products are mainly high-end products, mainly used in the field of aviation, while Chinese titanium alloy products are mainly concentrated in the low-end field, with low technical content, mainly used in the field of industry.Compared with the United States, China's titanium alloy industry is large but not strong, the overall competitiveness is weak.

What are the rolling methods and matters needing attention of titanium seamless pipe?

the rolling of titanium seamless pipe in general is processed by reciprocating cold rolling mill (i.e., peel format). In the processing process, the two-roll (LG) and multi-roll (LD) mills are generally used for multi-pass rolling.In the process of deformation, with the rolling mill rotation and feed, gradually reduce the wall, reduce the diameter, the unit length of the pipe in a rolling path generally through 5~10 times of rolling, finishing to obtain the process requirements of the size of the pipe.Cold rolling mill can carry out large diameter reduction and wall reduction processing, but after rolling, the size accuracy is low, the pipe end is prone to cracking, uneven, and other phenomena, for cracking phenomenon, mainly through the tube processing before grinding, leveling and other methods can be solved;For the appearance of the tube end is not neat, similar to the "fish mouth" phenomenon, in the subsequent processing process needs to be flat head treatment, otherwise it will cause plug stuffy car accident, therefore, this paper from the process, mold, equipment and other aspects of analysis, in order to find out the cause of the tube end uneven reasons, take effective measures to solve.The large spline gap at the connection between the core bar and the core bar trolley and the serious displacement of the mandrel are the main reasons for the uneven end of the tube after the billet rolling.When the pure titanium pipe is rolled in the blank, it usually needs to be finished many times in a pass. After rolling into the required titanium pipe specifications, the end of the pipe will generally have a slight fluctuation of 1~2mm.This batch of titanium tube in terms of raw materials and process before and there was no difference in the production of pipes, but more severe bump fluctuations, length is 70 mm, 1% of the pipe length, from the outer diameter and wall thickness test results before and after processing, sample thickness fluctuation is bigger, convex parts measurement data average wall thickness of 2.33 mm, concave position measurement data average wall thickness of 2.60 mm, both reached 0.27 mm wall thickness difference, the normal after rolling of titanium pipe wall thickness deviation is 0.05 ~ 0.10 mm, wall thickness deviation will cause different elongation coefficient,It can be said that the unevenness of the wall loss during the end tube rolling is the direct cause of the unevenness of the end tube.The uneven wall thickness caused by the mold has the factors such as the installation of gear and rack, the mold alignment, the mold opening degree and so on.After the measurement, the gap between the upper and lower mold holes is 0.05.;The gap between the hole type and the gap between the gear and the rack is about 1.6mm.The rack is fixed on the rack without looseness and the positioning block is not deformed.Hole left and right dislocation cut.02mm, zero line alignment.The above measurement data shows that the installation of the mold is within the range of design requirements.The uneven wall thickness caused by the equipment has some reasons, such as feed amount, rotation Angle, coordination of movement, etc.The rolling speed and feed amount shall be executed according to the process requirements. During the operation of the equipment, the backward dead point shall be rotated and fed, and the forward dead point shall be rotated and fed. The movement shall be coordinated.Within the scope of equipment design requirements;Continue to measure the rolling amount sent to, found that sent the amount evenly, but found that titanium pipe when sent to, and core tube billet coaxial rod before and after the shot motion is bigger, to 10 mm, before and after a core rod during rolling in accordance with the requirements of the momentum should not be greater than 0.5 mm, otherwise it will seriously affect the accuracy of rolling of mandrel position, further examination found that the junction between the core and core rod car is spline clearance 20 mm, more than 8 mm clearance requirements.When the titanium pipe is sent into the back dead center, the gap between spline and core rod is too large, which inevitably leads to the core rod is also moving forward when the titanium pipe billet is moving forward. In this way, the position of the mandrel connected with the core rod during rolling changes greatly, that is, the position of the mandrel and hole is no longer the position set by the process, but the position of the mandrel is moving forward.In this way, when rolled to the front dead center, the pipe is actually rolled to a thinner size;But while core rod followed the tube billet, spline front end of the spring force, at this point has been when pass to top dead center, pipe inner hole and release of the plug, the spring push after the core rod, the mandrel is back, this time pass rolling of titanium tubes after the side wall thickness thicker parts on the whole, but due to the backward core rod, the all the wall thickness of the thicker part but not all the whole, then caused the wall thickness of the larger difference.After adjusting the spline clearance at the connection between the core rod and the core rod trolley, the unevenness of the tube end was found to disappear.

What advantages does titanium seamless tube have that can be applied?

Titanium tube is light in weight, high in strength and superior in mechanical properties.It is widely used in heat exchange equipment, such as tube heat exchanger, coil heat exchanger, coil heat exchanger, condenser, evaporator and pipeline.At present, many nuclear power industry titanium tube as the unit standard.Titanium tubes according to the use requirements and performance of the different implementation of two national standards: ASTM B338 ASTM B861Supply brands:TA1, TA2, TA9,  Gr1, Gr2Supply specification: diameter 4~114mm wall thickness 0.2~4.5mm length within 15mSeamless titanium tube is made by extrusion process, and welded titanium tube is made by plate crimping.Generally seamless titanium tube wall thickness is relatively small, the diameter is also relatively small.1. Seamless titanium tube, titanium tube.High strength.Titanium alloy has very high strength, its tensile strength is 686-1176mpa, and the density is only about 60% of steel, so the specific strength is very high.2. Seamless titanium tube has high hardness.The hardness HRC of titanium alloy (annealed) is 32 -- 38.3. Low elastic modulus of seamless titanium tube.The elastic modulus of titanium alloy (annealed) is 1.078×10-1.176×10MPa, about half that of steel and stainless steel.Standard: ASTM B337, ASTM B338, ASTM B338 B8614. Excellent performance at high and low temperature.Seamless titanium tube in high temperature, titanium alloy can still maintain good mechanical properties, its heat resistance is much higher than aluminum alloy, and the working temperature range is wider, the current new heat resistant titanium alloy operating temperature up to 550-600 ℃;At low temperature, the strength of titanium alloy is higher than that at normal temperature, and it has good toughness. At low temperature, titanium alloy can maintain good toughness at -253℃.5. Seamless titanium tube has strong corrosion resistance.Titanium in the air below 550℃, the surface will quickly form thin and dense titanium oxide film, so in the atmosphere, seawater, nitric acid and sulfuric acid and other oxidizing medium and strong alkali, its corrosion resistance is better than most stainless steel.

What about the application of Titanium Cathode in electrolysis and wet metallurgical industry?

Titanium Cathode Plate  is mainly used in electrolysis and wet metallurgical industry, new technology of producing starting ti plate, titanium plate of application is of great significance in copper electrolysis production, to improve the quality of electrolytic copper level, production of high purity Yin grade copper, provides a very favorable conditions:1. Titanium cathode has good chemical stability.In the copper electrolyte, the corrosion rate is 0.011mm/year.2. The titanium cathode surface forms continuous, dense and uniform oxide film, which is extremely easy to produce copper belt. Therefore, it is not necessary to use soap as the release agent at the beginning of production.3. Due to the difference in the thermal expansion coefficient of titanium-copper, it is easy to separate the copper plate from the titanium plate and the titanium plate, and can be torn by hand.4. Titanium cathode has a small proportion of titanium, light weight and only 1/2 of copper, which greatly reduces labor intensity and increases production efficiency.5. It can be used in high current density to improve the utilization rate of electrolytic cell and expand production capacity.Our company produces titanium cathode with excellent performance and long service life, which has won unanimous praise from domestic and foreign customers, and has become the world fortune 500 company titanium cathode supplier, maintaining a friendly cooperative relationship.

How about the packaging of the Titanium clad Copper busbar?

What is the classification and application of Coating Titanium Anode DSA?

Coating titanium Anode DSA (Dimensionally Stable Anode), also known as Dimensionally Stable Anode, is a new insoluble Anode material developed in the late 1960s.The Dimensionally Stable Anode, which is also known as Dimensionally Stable Anode, is the Anode of platinum, graphite and lead alloyThe traditional anode materials are roughly divided into three categories: platinum, graphite and lead alloy anode.Platinum is expensive, graphite and lead alloy anode during high current electrolytic corrosion, corrosion resistance is poor, the oxygen evolution potential, electrochemical catalytic performance is low, energy consumption is larger, especially toxic lead will dissolve in a solution in the anode, cause secondary pollution, and make the coating performance.Application of DSA coating titanium anodeDSA coating titanium anode is mainly used in electrochemical and electrometallurgy.The applications of DSA coating titanium anode are: chlor-alkali industry, chlorate production, hypochlorite production, perchlorate production, sulfite electrolysis, electricitySolution of organic synthesis, production of electrolytic extraction of non-ferrous metal, electrolytic silver catalyst, manufacturing electrolysis copper foil, electrolytic oxidation recycling mercury, electrolysis, chlorine dioxide production, hospital wastewater treatment, electroplating factory cyanide wastewater treatment, water and food utensils disinfection, power plant cooling circulating water treatment, woolen mill dyeing wastewater treatment, industrial water treatment, electrolysis legal system in acid and alkaline ionized water, copper zinc plated, rhodium, palladium plating, plating, plating lead, electrodialysis desalination, electrodialysis method take tetramethyl ammonium hydroxide, molten salt electrolysis, battery production, cathodic protection, in the production of the cathode foil, aluminum foil anodic oxidation, etc.It is widely used in chemical, metallurgy, water treatment, environmental protection, electroplating, organic synthesis and other fields.In recent years, in the surface treatment industry, the application of DSA coating titanium anode appears new trend.If you add some nanometer material to the coating to improve itThe electrocatalytic activity of the DSA anode, as in some specific plating solution, can inhibit some impurity ion by regulating the oxygen potential of DSA coatingThe purpose of ensuring the stability of the plating.With the study of DSA coating titanium anode, its application prospect will be more and more extensive.

What's of Titanium alloy bearing components in China's military using of the latest achievements?

Gu eagle 2.0 first flight successfully using titanium alloy has significant improvementRecently, the domestic newest four major advanced generation stealth fighter - Gu eagle 2.0 first flight successfully.Of shenyang university of aeronautics and astronautics increase material manufacturing titanium alloy bearing components provided by the first flight in Gu eagle 2.0 play a major role, it also marks the city increase material manufacturing technology level as the domestic first-class, into the domestic first tier level.The bear of titanium alloy bearing components division is cade d digital key discipline laboratory of defense aviation manufacturing technology, is the northeast's first achieve increased material manufacturing unit installed applications.The lab controller introduces, bearing component is one of the important parts Gu eagle 2.0 aircraft body skeleton, the laboratory using 3 d printing technology manufacturing this kind of parts and components, more traditional manufacturing way than malleable cast + mechanical processing, can save a large casting equipment, reduced sufficiently mould, shorten the development cycle, reduce the manufacturing cost, large application prospect in the future.

What are the considerations argon arc welding of stainless steel punching argon?

1, argon arc welding seam on the back should be ahead of plenum, traffic, appropriate air after discharge, flow decreases.During the welding process should be continuously to the tube filled with argon.Stop lagging gas welding, make the welds are fully protected.Another should pay special attention to the air after the net can be welded, or influence the protection of argon filling effect.2, the argon gas flow should be appropriate.Traffic is too small, protection is not good, the back weld easy oxidation;Vortex flow is too large, when welding the lead into the air, protect the effect also can become bad, at the same time will cause defects such as weld root concave, affect the welding quality.3, argon gas entrance should be placed in the closed period as far as possible, the air vent shall be placed in the closed period of highest position.Because of argon gas is heavier than air, from the low position filled with argon gas easy to guarantee a higher concentration, filled with argon protection effect is better.4, in order to reduce the loss of tube from the end clearance of argon protection effect, increase the cost, welding can be sticky tape along the joint clearance, only leave a welder a length of continuous welding, welding and adhesive tape is uncovered.Argon arc welding at argon protective effect can be judging from weld color, weld is silver or golden color protection effect is best, in times when the blue, with reddish grey again, it is gray, protect the poor, oxidation in black say serious, effect is the worst.

How is the uses of Nickel and nickel alloy welding material?

ENi - 1Welding nickel alloy and nickel plated steel 200, 201;Steel with nickel welding of dissimilar materials;The surface of the steel welding.ENiCu - 7MONEL alloy 400 own welding;And 400 MONEL alloy and steel welding;Used for surfacing of steel.ERNiCu - 7MONEL alloy welding, 400 and 400 MONEL alloy with the welding of steel;Using submerged arc welding method for surfacing welding the steel surface;(the buffer layer filling material of 61 alloy deposition) need manual arc welding methodENiCrFe - 2Creep joint welding, welding of dissimilar materials;Martensite steel, ferritic steel and high nickel alloy welding, 9% nickel alloy steel welding.ENiCrFe - 3INCONEL600, 601 alloy and INCOLOY800 alloy itself and between them and the carbon steel or stainless steel welding;The surface of the steel welding.ERNiCr - 4Surfacing welding INCONEL671, 690 alloy, used for surface.ERNiCrMo - 3INCONEL625, INCOLOY825, INCO25-6 mo and MONEL400 alloy welding;Nickel base alloy and stainless steel welding of dissimilar materials;Surfacing.ERNiCrMo - 4INCO C - 276 and other Ni - Cr - Mo corrosion resistant alloy welding;Surfacing welding alloy steel, steel surfacing.ENiCrMo - 10INCONEL622 and other Ni - Cr - Mo corrosion resistant alloy welding;Surfacing alloy steel, dual phase steel, ultra-high strength of dual phase steel, ultra-high strength of austenitic stainless steel welding;The surface of the steel welding.ENiCrCoMo - 1Creep joint welding;INCONEL617, INCOLOY800, 800 h, 800 ht, HP45 alloy and other heat resistant alloy casting itself and the welding between them, the temperature can reach 2100 of joint work.ERNiCrCoMo - 1Creep joint welding;INCONEL617, INCOLOY800, ht 800 h, 800, 800 and HP45 alloy and other heat resistant alloy casting itself and the welding between them, the temperature can reach 2100 of joint work.

How is the performance of the rare and refractory metal Niobium?

Niobium is a steel gray luster of refractory metals, its melting point is 2467 ℃, density of 8.6 g/cm 3.Niobium has good low temperature plastic, can be processed into a variety of cold pressure semi-finished products.High temperature resistance, strength, above 1000 ℃ still has enough strength, plasticity and heat conductivity.At extremely low temperature superconductivity is best, such as about 260 ℃ below zero resistance is close to zero.Under 150 ℃ chemical resistance and atmospheric corrosion.For many acid and salt solution at room temperature are stable, but soluble in hydrofluoric acid and fluoride ions in acid solution and strong alkali solution.Prone to hydrogen embrittlement.Anodized generated when the stability of the oxide film.Niobium, tantalum symbiosis in nature mineral, mineral containing niobium, tantalum has: pyrochlore, niobium, tantalum yttrium iron ore, brown niobium and niobium containing rutile titanium iron, balas and sands containing niobium tantalum acid salt.Certain steelmaking slag and tin slag smelting and refining of niobium important resources.Division of niobium or tantalum ore, mainly based on what minerals containing niobium or tantalum

How is the performance of the rare and refractory metal Niobium?

Niobium is a steel gray luster of refractory metals, its melting point is 2467 ℃, density of 8.6 g/cm 3.Niobium has good low temperature plastic, can be processed into a variety of cold pressure semi-finished products.High temperature resistance, strength, above 1000 ℃ still has enough strength, plasticity and heat conductivity.At extremely low temperature superconductivity is best, such as about 260 ℃ below zero resistance is close to zero.Under 150 ℃ chemical resistance and atmospheric corrosion.For many acid and salt solution at room temperature are stable, but soluble in hydrofluoric acid and fluoride ions in acid solution and strong alkali solution.Prone to hydrogen embrittlement.Anodized generated when the stability of the oxide film.Niobium, tantalum symbiosis in nature mineral, mineral containing niobium, tantalum has: pyrochlore, niobium, tantalum yttrium iron ore, brown niobium and niobium containing rutile titanium iron, balas and sands containing niobium tantalum acid salt.Certain steelmaking slag and tin slag smelting and refining of niobium important resources.Division of niobium or tantalum ore, mainly based on what minerals containing niobium or tantalum

What's the uses of metal tantalum?

TANTALUM (temple), TANTALUM, Ta, element symbols of wealth derived from Greek mythology the king Tantalus, discovered in 1802.Almost completely does not move by erosion, tantalum in surgery, has great contribution for the body's repair: it can replace the skeleton (skull, for example);Made of foil or silk thread can connect broken nerve;Woven mesh yarn can be used to bandage abdominal muscles.    Metal tantalum is a slightly blue light grey metal, because of its many peculiar features, has a broad application field, therefore, is known as "metal kingdom" generalist.    Tantalum textures is tough, hardness can reach 6-6.5.Its melting point 2996 ℃, behind tungsten and rhenium, was third.The density of 16.6.Tantalum ductility, can be made into a filament or thin foil.Its thermal expansion coefficient is small, each one degrees only hundreds of thousands of six point six.In addition, its toughness is very strong, is more excellent than copper.    Tantalum and excellent chemical properties, high corrosion resistance.In both cold and hot conditions, hydrochloric acid, nitric acid and aqua regia "no response.Tantalum to be included in the 200 ℃ of sulfuric acid soaking for one year, the surface damage of only 0.006 mm.Experiments show that tantalum at room temperature, the alkali solution, chlorine, bromine water, dilute sulphuric acid and many other drugs don't work, only under the effect of hydrofluoric acid and hot concentrated sulfuric acid to respond.Such a situation is relatively rare in the metal.    The characteristics of tantalum has made its application field is very broad.In making all kinds of inorganic acid equipment, tantalum instead of stainless steel are available, and dozens of times higher life expectancy than stainless steel.In addition, in the chemical industry, electronics, electrical and other industries, tantalum can replace the past need to be borne by the precious metal platinum, the cost is reduced greatly.    In addition, tantalum or refine super steel, corrosion resistant steel and heat resistant steel alloy elements, can provide developing rockets and spacecraft, space technology required special materials such as the jet plane.Made of tantalum, and tungsten non-magnetic alloy is widely used in electrical industry, especially of tantalum and tantalum carbide, composed of carbon has great hardness, even under the condition of high temperature and a diamond.Made of it turning tool, but many high-speed cutting hard alloy;Made all kinds of drill bit, it can replace the hard alloy or a diamond.Therefore, tantalum is also known as "vitamin" in smelting.    In modern medicine, tantalum can also play an important role.Research proves that tantalum is not only to the human body without any damage, and can grow in the muscles of the human body is above, say on medicine is called "biological intermiscibility".Doctors use the properties of tantalum, used to repair, closed the human body the skull and crack and defect of extremities fractures.At the same time, can also be made more than a human hair one over ten filaments, tantalum used in visceral surgery using sutures, or embedded artificial eye.This kind of tantalum can even alternative tendon and nerve fibers.Medical home tantalum plate made of artificial ears, installed in the head after transplanted from the leg skin again, after a period of time, a new transplantation skin grow very well, make people almost can not see is a man-made tantalum ear